How To Reduce The Failure Rate of The Sand Mill

The stability of the equipment is the guarantee of high efficiency production of the production line. In order to reduce the failure rate of the sand mill, improve the stability and reliability of the equipment, and ensure the normal operation of the equipment, the following measures can be taken:

1. Daily maintenance

Regular maintenance can effectively discover and solve the potential problems of the equipment and prevent the occurrence of equipment failures. For example, regular replacement of wearing parts, cleaning the internal equipment, checking the circuit and other operations can effectively extend the service life of the equipment and reduce the failure rate. The enterprise should establish a sound equipment maintenance system and carry out maintenance according to the system requirements to ensure the normal operation of the equipment.

2. Usage method

The correct use of equipment is also an important measure to reduce the failure rate of the sand mill. Avoid overload and excessive wear, and adjust the operating parameters of the equipment reasonably according to the production needs to avoid overload operation of the equipment. Timely refueling and oil change, keep the equipment in good condition, and prevent the equipment from running badly due to lack of oil and less oil. Arrange the running time of the equipment reasonably to avoid long-term continuous operation of the equipment to reduce equipment wear and fatigue.

3. Installation and commissioning

Strictly follow the equipment instructions and relevant regulations to install and debug to ensure the normal operation of the equipment. During the installation, pay special attention to the levelness and fastening of the device to avoid unstable operation or faults caused by improper installation. In the debugging process, the performance indicators of the equipment should be carefully checked to ensure that the equipment can achieve the specified operation effect.

4. Maintain the device

Timely maintenance of the sand mill, repair equipment failures, reduce downtime, ensure production efficiency. When the equipment fails, the maintenance personnel should be contacted in time for maintenance to avoid greater losses caused by the expansion of the fault. At the same time, it is necessary to establish a perfect maintenance record, summarize maintenance experience in time, and prevent similar failures from happening again.

5. Introduce high-quality equipment

High-quality equipment not only has a higher service life, but also has a lower failure rate during use. Therefore, enterprises should introduce high-quality equipment, choose reliable and technologically advanced equipment, and fundamentally reduce the failure rate of equipment.

6. Optimize the device operating environment

The operating environment of the equipment has an important impact on the service life and failure rate of the equipment. For example, the ambient temperature is too high or too low, the humidity is too high or too small, and too many pollutants, such as dust, affect the normal operation of the device. Therefore, enterprises should optimize the operating environment of equipment, keep indoor temperature, humidity, cleanliness and other indicators within a reasonable range, and reduce the impact of environmental factors on equipment

7. Operator quality

Improving the operator's skill level and awareness of equipment management and maintenance can reduce the failure rate of the sand mill. Regular training and education of operators to improve their skill level and responsibility, so that they are more aware of the performance and use of the equipment. At the same time, it is necessary to establish a sound equipment management system, clarify the responsibilities and operating processes of each post, and ensure the correct use and maintenance of equipment.

Through the implementation of the above measures can effectively reduce the failure rate of the sand mill, improve the stability and reliability of the equipment to ensure the normal operation of the equipment, so as to bring more economic and social benefits to the enterprise.